FLATWRAP® 2535

Operating temperature up to +125°C (+257°F)

Maintains wires in flat configuration

Excellent abrasion resistance

Integrated mechanical enclosure

Removable for maintenance

Provides directional flexibility

Lightweight and low profile

Customizable

FUNCTIONS:

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  • Product Description
    FlatWrap® 2535 is an advanced textile structure engineered to facilitate the installation of round wire bundles into tight or confined spaces. Woven with lightweight thermoplastic yarns, the product maintains wire bundles in a flat, low profile. By forcing wires to lay in a flat position, the bundle size is reduced, allowing routing through confined areas such as under carpet, headliner, under seat and door harness applications. The combination of flexibility, strength and low bulk make FlatWrap 2535 an obvious choice for engineers requiring more design freedom than allowed by typical plastic channels.

    Woven with an integral closure mechanism, FlatWrap 2535 opens to enable easy installation yet closes securely to maintain integrity of the wire bundle. The closure is designed to allow easy access for inspection, rework or replacement of components. The product’s wrap construction also permits installation onto portions of already installed wire harnesses.

    FlatWrap 2535 can be customized to include notches, tape tabs and various attachment clips.
  • Typical Applications

    • Wire Harnesses
    • Under carpet wire assemblies
    • Headliner wire assemblies
    • Flat Wire assemblies
    • Door Harnesses
    • Seat Harnesses

  • Datasheet Downloads
  • Construction and Typical Product Characteristics
    Warp Yarn: Polyester (PET) Monofilament
    Fill Yarn: Polyester (PET) Monofilament
  • Sizes / Availability

    Standard Sizes

    Commercial Part Number
    Nominal Internal Diameter
    mm
    FlatWrap 2535 30
    30
    FlatWrap 2535 40
    40
    FlatWrap 2535 50
    50
    FlatWrap 2535 65
    65
    FlatWrap 2535 75
    75
    * Sizing is based on product width not harness diameter. Based on the product’s design, there could be variables that impact size selection. Proper sleeve sizing is at the discretion of the end user. Please consult your local sales representative for recommendations and guidance to ensure proper functionality and optimized performance for your application.


    Availability
    Standard sizes are listed here, Additional sizes could be available upon request.

    Available in custom cut lengths. Recommended cut lengths are in 5mm increments. Please see regional drawings for cut length tolerances.

    This product is customizable. Please contact us to learn more.

    Standard color is black. Additional colors could be available.

    Please consult your local sales representative for regional packaging details and standards.
  • Product Testing

    Performance Data – FlatWrap® 2535

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    Property
    Test Method
    Result
    Temperature Rating
    240 hours at +150°C (+302°C rating)
    Pass +125°C (+257°F)
    Low Temperature Flexibility
    SAE J2192
    Pass -40°C (-40°F)
    Flammability
    SAE J369
    Self-extinguishing
    Fluid Resistance
    SAE J2192
    Pass
    Melt Temperature
    ASTM D3418
    +245°C to +265°C (+473°F to +509°F)
    All numeric performance data shows average or typical values. Please consult your sales representative for product drawings, test reports and OEM approvals.